G0MJW Mike, changing the LO to 9.5 GHz results in a higher IF, lying more into the spec band width of the chip. Couldn't that be the 1.6 dB MER difference ?
No I don't think so as I also found other things that worked, even just a few Hz from 25 MHz made a difference, which makes me suspect it is related the Leo Bodnar reference division ratios. I also tried 24 MHz but that was not very good. The PLL multiple is 390 for 9.75 GHz (424 for 10.6 GHz) so if you wanted a 430MHz If you would want about 25.79MHz. I tried 23.59 MHz which puts the transponder on 23cms but it wasn't very good. Best for me seems to be 9.5 GHz.
Other LNBs may be and probably are different.
Mike